The Packaging inserts cushions are made from a variety of materials including polyethylene foam, polyurethane foam, molded pulp, cardboard, paper, and biodegradable polymers. The material is selected based on factors like product weight, fragility, and shipping conditions.

Advanced manufacturing technologies allow for custom shapes, precision molding, protective packaging inserts, foam cushioning for products, shock-absorbing packaging, custom packaging padding, product safety inserts and multi-layered cushioning to optimize protection. Some inserts incorporate anti-static or moisture-resistant properties, making them suitable for electronics and medical equipment.

Modern techniques such as die-cutting, thermoforming, and foam molding enable mass production of inserts that precisely fit products while minimizing material waste.